JR. Machine Operator

Overview
JOB PURPOSE The Basic Job of process operator is to run the Process line
and equipment's systematically and effectively. Achieving the production
targets by increasing the line efficiency and minimizing the process waste.
Gather hourly data of process control checks, conduct quality wall meetings,
maintain hygiene and housekeeping. Alert on food safety hazards and high light
the issues then and there to the Direct Managers. Summarize the daily material
usage and calculate Basic material efficiently, seasoning efficiency and oil
efficiency in the daily summary reports. Monitor and minimize the energy usage
such as Water, Electricity and gas usage. Manage the process workers working
on his assigned stations and maintain the good manufacturing practice at all
times within his area. To operate, control and maintain processing equipment
to convert raw materials into final product, in accordance with the KPIs
Responsibilities
PRINCIPAL ACCOUNTABILITIES
* Make decisions based on the best possible utilisation to achieve maximum output in terms of yield conversion. • Must be able to repair and maintain the necessary processing equipment to maintain line efficiency.• Has the authority to stop the production process in consultation with the Laboratory Technician if the production is out of specification. • Make decisions based on the best possible utilisation to achieve maximum output in terms of yield conversion.• Must be able to repair and maintain the necessary processing equipment to maintain line efficiency.• Has the authority to stop the production process in consultation with the Laboratory Technician if the production is out of specification. • Running the line systematically and efficiently• perform and report the hourly process control check • Conduct quality wall meeting at the required intervals• Make sure the Raw materials are available for the production run near by the line• Make sure the equipment's are hygienically maintained• Make sure the equipment's of his desired work stations are in good working condition• Make sure that the line achieves the required efficiency set by the business • Should achieve the material efficiency target set by the business• Day today issues need to be highlighted to his Direct Managers • Collect and report the material wastages and summarize material usage daily and calculate the material efficiency• Inform Engineering for the equipment maintenance or repair through MP2• Should manage the process workers working under his line (break time, cleaning during change flavour, time in and time out)• Should maintain his line or work station in good condition at all times, by conducting the proper running patrol. (checklist)• Should report all health hazards within his workplace to his immediate Direct Manager.
* Make sure that quality products are being produced at all times.• Communicate daily issues and activities to the other shifts• Emphasize team work and cooperation• Support IPS audits & Food safety audits• Effective utilization of energy such as Water, Gas, Electricity etc.• To implement, sustain and participate in the continual improvement of the EHS Management System (MS) at area of responsibility in accordance to the legislations, PepsiCo GEHSMS and relevant EHS standards, ensuring proper controls for all hazards and risks associated with all activities/areas are in place and EHS targets are achieved.
Qualifications
Knowledge/Skill
* Should be at least industrial training institute graduate (ITI). • Basic communication skills.• Should have a good working attitude.• Able to handle and operate the process equipment independently
Experience• Must have a minimum of two years working experience in a
manufacturing processing environment, this will be waived in lieu of tertiary
background.
Competencies• Motivational Fit• Teamwork• Communication• Continuous
Improvement• Results Focus• Technical Knowledge