JOB SUMMARY:
Carries out preventive, predictive, breakdown and corrective maintenance of
hydraulics, pneumatics, lubrication, compressed air and water piping system
and components. Supports maintenance objectives of optimum equipment
reliability, availability and safety at minimum cost through excellent
workmanship, reduction of delays and efficient use of spare. Supports
production goals to meet tonnage targets & produce excellent quality rebars.
RESPONSIBILITIES:
Check daily utility piping & hoses for leaks and monitors tank levels, utility
system pressures, oil & water flow, temperature and other parameters based on
the checklist.
Responds to production calls regarding mill lubrication and utility system
abnormalities during mill operation.
Fabricates and replace damaged, corroded or leaking pipes and hoses
.
Performs fixed time servicing of filters, regulators, lubricators & strainers.
Prepares spare pipes spool and hoses as spare.
Performs condition-based replacement of valves, cylinders, gauges, flowmeters
and other utility system components.
Does periodic sampling of oil from hydraulic and lubrication tanks and sends
to external lab for testing in coordination with Planner and Chief Engineer.
Performs inventory of all lubricating materials, hoses, valves, pipes &
fittings to determine stocking level.
Maintains log and records all line abnormalities and activities done during
the shift and submit it to Mechanical Shift In-Charge.
Calculates daily blow-down water consumption by weight calculation of water
and no of trucks ( water shifting trips ) taken from blow-down tank from ICW,
DCW and TMT systems.
Takes samples from ICW, DCW and TMT and check water parameters to determine
how much blow-down required and how much chemical needed to maintain good
quality of water going to the mill.
Maintains level of water in scale pit water basin to avoid overflowing of
water in the slurry intrusion into the suction side of the water basin.
Monitor Sand Filters as well as backwashing at HMI of main pulpit to ensure
complete cycle of backwash.
Maintains dosing station pumps to make sure that chemicals are adequately
added.
Operates and maintains all water pumps and pipelines so that there will be
enough water in circulation.
Troubleshoots equipment failures and takes corrective actions.
Does inspection of preventive maintenance of cooling towers during mill
shutdown.
Carry out cleaning and replacement of gravel filters and sand of gravel filter
during Mill shutdown.
Drains all water basins and remove slurry pump operation, what and how many
pumps are running. Operating parameters, blow-down water consumption, PH level
and conductivity of water.
Mixes water and chemical at dosing tank and conducts monthly inventory of
chemicals.
Observes safety standards and requirements at all times.
Performs other duties of similar nature or level directed by superior.
SAFETY RESPONSIBILITIES:
Ensure compliance to Integrated Management System standards (ISO 9001,
ISO14001 and ISO 45001) requirements.
Following all safe work procedures, safety rules and instructions.
Properly using all safety equipment and personal protective Equipment’s
provided by the company.
Reporting all incidents, injuries, hazards and near miss to the appropriate
person.
JOB QUALIFICATION:
Education
At least a Diploma in three year engineering technology course or has taken 75
units of mechanical engineering course.
Experience
Minimum of 6 years' experience in hydraulic system repair and troubleshooting
of work rolls in any steel rolling mill.
Job Type: Full-time