Lead LRF Operator

JOB SUMMARY:
Perform day to day activities related to ladle refining furnace ((LRF)
operation including
preparation, maintaining safe working environment and reporting unsafe
conditions. Perform
related activities for process improvement as directed by immediate superior.
Responsibilities:
‎1. He should ensure compliance to IMS system (QMS, EMS &
OHSAS) requirements by reading, reviewing and updating the
departmental procedures and documents.
‎2. The employee shall follow all the company policies, Regulations of
(govt.& companies) and securing the company’s Assets in line with
code of conduct.
‎3. To minimize the production cost with minimum usage of resources
such as spares, consumables, tools and manpower.
‎4. He shall read and understand all work procedures, work
instructions, quality documents and grade specifications.
‎5. Attending toolbox meeting with his crew members, to address all
the safe working practices, INIR’s, Hazard & Risk Identification’s,
Ladder Safety and House Keeping.
‎6. He should ensure that all required tools and tackles and
consumables are available near the shop floor for his shift as well
as for reliever shift to avoid any kind of delays.
‎7. He shall report on near misses, incidents, process off-sets, equipment
failures and un-safe practices resulting to injuries, property damages,
failures and delays to his immediate superior.
‎8. He must follow the shift relieving policy (handover & takeover of
shift at work site) and also he must ensure himself available at work
site during working hours.
‎9. He must follow the instructions of his superior’s and carry-out work
as per his directives.
Duties:
‎1. Carry-out pre-operation inspection / check list, equipment trials and
any abnormalities noticed to be reporting to immediate superior.
‎2. Preparation and readiness of LF, equipment’s and auxiliary units for
operation, including process parameter loading.
‎3. Preparation includes taking clearance for startup of equipment’s &
process from the maintenance / auxiliary departments.
‎4. Performing all the activities related to heat process: ladle receiving,
purging activity, heating, alloy additions, trimming, slag control,
sampling / temp activity and heat lifting for caster as per the
process flow chart / process standard.
‎5. Monitoring HMI screen for water cooling system, temperatures
readings, material Bins level, power supply and process
parameters, communication system.
‎6. He must ensure for ‎100% compliances for lifting chemistry, lifting
temperature and super heat. Any deviation must be brought in to his immediate
superior immediately. SMP-LRF-W-‎02
‎7. Coordinating with Refractory SIC for ladle rotation plan & ladle bay
for tapping ladle condition, purging plug and ladle lip condition. Ladle
rotation plan
‎8. Coordinating with EAF / LF supervisor & hot metal crane operator
for tapped ladle transfer & and electrode activity.
‎9. Coordinating with CCM supervisor & hot metal crane operator for
heat lifting to caster.
‎10. Coordinating with heavy vehicle operator for slag removal from
dumping area & additive operator for Ferro alloys & fluxes feeding.
‎11. Coordinating with down side operator for materials & consumables
shifting, purging lines condition, ladle car rails & trench condition on
regular basis.
‎12. Logging all the information in Level ‎2 system related to heat report,
deviations, delays, electrode changing / adjustment activities and
Ladle details like Re -ladle & purging status reports.
‎13. Performing the activity related to inspection of power cables,
electrodes holders, equipment’s, conveyor belts, , purging lines, ,
ladle car rails & trench etc.
‎14. Performing the inspection activity like ladle shell & slag zone bricks,
lip jam condition, LF roof & delta for water leaks & metal jam.
‎15. Electrode changing, adjustment & preparation and seeking assistance from
EAF / LF supervisor.
‎16. Carry-out housekeeping related activities to keep his work area
safe from incidents, hazards, risks and environmental friendly.
‎17. Air blowing on the holder, working floor cleaning, roof jam &
inspection door cleaning and assisting LF operator in ladle car,
track and trench cleaning. Shut down Job list
‎18. During break downs , shut downs and major stoppages he must
provide his support to maintenance departments & carry-out
activities like equipment cleaning / maintaining and painting etc. Shut down
Job list
‎19. Handling all the emergency and abnormal situation as per the
SOP’s guidelines and superior’s instructions.
‎20. Review all above procedure time to time and prepare contingency
plan with superiors for safe handling of these situations.
Job Type: Full-time